How To Make A Kilt Step By Step

My boyfriend wanted to wear a kilt, as a joke, to a wedding between a Scottish man and an Australian lady early next month. He found that they were way too expensive to buy new or second hand, so I decided to make a makeshift kilt for him. I will explain step by step what I did to make it. We bought the materials needed for $22.40 at Spotlight (2 metres of tartan and 1 metre of velcro). Unfortunately, there was not any red tartan available, but green is still good. You can see the materials below.

Materials needed for making a tartan. Don't forget the wine. 

Measure the tartan from waist to knees on the model, leaving enough room for a 1.5 inch hem. Cut the tartan to measure.

cutting the material

This part is a bit tricky, as it takes a bit of adjusting at times. What you need to do is to fit the front of the tartan around the front of the model and then pin it together. I found it best to pin it to some of the undergarments of my boyfriend to help hold it in place. The back of the material needs to be baggy to allow room for pleats to be made. Start pleating 1 inch pleats with pins and slowly do them around the back of the evolving kilt. You will need pin near the top and also about 7 inches down.  The picture below shows how the pins should be in place for these pleats.

where to pin for pleats

Take the tartan material carefully off the model and then sew along the top of pleats, carefully taking the pins off as you go.

sewing the top of the pleat

Then sew down the pleats to the next pin.

sewing down the pleats

Use an over-locking machine to sew sides and bottom of the kilt to stop the material fraying. Sew half inch hems on the sides and 1.5 inch hems on the bottom.

Using an overlock machine to stop fraying

Cut a 4 inch thick piece of material from the spare tartan (2 metre length). This will become the waistband.

waistband piece that has been cut

Sew top of material of the waistband along the outer (part that you will see when wearing it) top side of the kilt as shown in the photo below.  Fold the waistband in half, so that you have a 1.5 inch waistband. Sew it along the inner side (part of kilt that will not be seen while wearing it) of the kilt material to seal the waistband. Tuck in ends of waistband neatly and then neatly sew them down.

sewing 1st part of waistband

Cut the velcro into 2 lots of 3 inch strips. Put kilt on model and put pins or chalk marks where the velcro will go on each side. Pin velcro pieces in place and then carefully sew them on.

pinned velcro ready for sewing

Pleat bottom of kilt in place with pins, similar to what you did at the top. Pleat middle of the kilt too. This will hold the pleat in place while you press down on it quite firmly with an iron and a damp handkerchief. Take handkerchief off and press pleat again, taking out pins. This will keep you permanent pleat.

ironing pleats with a damp hanky

There you go. It is now all finished. You can now get the kilt owner to try it on. You will deserve that glass of wine too. Well done.

back of kilt showing the finished pleats

Note that you may wish to add a buckle to the front of the kilt and a large pin near the bottom to make it look more authentic.

front of kilt 

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14 Responses to “How To Make A Kilt Step By Step”

  1. John Stephens Says:

    Wow! This is a very comprehensive and step by step approach to making a kilt. Now all we need to know is “What is REALLY worn under a kilt?”

  2. Maureen Says:

    Thanks for your nice comments John. Although this is a make-shift kilt, I shall have to keep your imagination open with respect to what is really under the kilt.
    As it turned out, I told my girlfriend that I made a kilt for Bryan and she then told me that I could have lent her husband’s kilt to him. Bryan told me that he was quite happy with this kilt though. He told me that it was a Scottish kilt made in Australia. He added that it would be perfect to wear at a Scottish/Australian wedding, particularly with thongs. My brother and nephew will be in for a big shock.

  3. A December Wedding In Darwin Says:

    [...] On the Friday morning, we awoken and prepared for the wedding. I had pre-planned a joke where I would wear a kilt that Maureen had made for me, along with a pair of thongs and a vest with Yosemite Sam on it.  The idea was that it was 1/3 Scottish, 1/3 Aussie and 1/3 fun. Click here to see how Maureen made the kilt step by step. [...]

  4. Rajesh G Says:

    Yeah those are some great sewing tips . I have started using these into practice . I will make a best dress for myself & my children & your sewing tips will prove best useful to me, i guess !@!

  5. Sewing Says:

    I thought that How To Make A Kilt Step By Step was very interesting. I found you searching on Sewing Thursday Thanks for the nice post!

  6. Patti Says:

    Thanks so much for this great guide to making a simple kilt. I just successfully made my son a nice little kilt to wear for an international fair that we are participating in. The pictures were a great help!! Thanks!!

  7. Maureen Says:

    Thanks for your kind words Patti. I am glad that you found this guide useful so that your son had a kilt to wear for the international fair.

  8. Robert Reynolds Says:

    thanks, I just brought home gram’s 1956 singer. I have a hundred prodgects I always wanted to sew. A kilt was one, so here we go! tx bob.

  9. Maureen Says:

    Thats great Bob. Please let us know how you go with making a kilt.

  10. Laura Says:

    I wish I had found your instructions before I made my granddaughters kilt!
    Our methods were very similar. I hemmed her kilt before making the pleats. Much easier.
    I hope everyone enjoyed the kilt at the wedding!

  11. Maureen Says:

    Hi Laura
    I am glad that you thought that you would have found this post on making a kilt useful.
    The best man was actually wearing a real kilt, so this makeshift kilt obviously was not as good as the one he had on. We only did this for a joke and we certainly got a few laughs with it.

  12. Bill Says:

    Quote: John Stephens Says:
    November 19th, 2007 at 8:36 am
    Wow! This is a very comprehensive and step by step approach to making a kilt. Now all we need to know is “What is REALLY worn under a kilt?”

    Nothing at all!

  13. Lisa Says:

    Hi.

    I’m a little on the plus size and I was wondering how you placed the material? I was always taught the the pattern had to follow the directionality of the material, top to bottom. I’m afraid this is a little confusing to me, even though I do make clothes for myself!

    Thanks

  14. Maureen Says:

    Hi Lisa, I am a little confused as to what you are having trouble with. I actually wrapped the material around the person who was going to wear the kilt and then pleated it. If the material was too small, then I would have to sew 2 pieces of material together directionally top to bottom in the manner that you have suggested. In this case make the pleat in the part that you have added on to disguise it better.

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